Infrastructure


Research and Development

DESIGN SIMULATION, such as crash TEST of components & TEST of complete cars 2-wheelers and 3-wheelers.

Design Simulation

ANALYSIS OF stiffness, modal frequency, temperature, durability, environment, load behaviour and NCAP test.

  • Feasisbility in Production
  • Prototyping
  • Tooling
  • Mass production Tools
  • Tubular Material
  • Prebending (CNC)
  • Preforming
  • Hydroforming
  • Cutting Piercing
  • Quality Inspection
  • Assembly

  • Design Engineering & Process Design , CAD, CAE - Static, Modal, Nonlinear, Dynamic, Durability & Crash analysis
  • Outside consultant - Design & Crash analysis
  • Hydroforming - M/s Schuler, Germany - hydroforming feasibility and tooling support
  • Robotic Welding & Hydro-pneumatic Assembly Fixtures -Yaskawa-Japan, Larsen & Toubro-India, COMAU-Italy & S.Africa, PAC- Chiyoda
  • Chemical treatments - Henkel, Germany
  • PT-CED coating - Dupont, Kansai, Taikisha, Japan

New Processes Developed

  • Hydroform technology
  • Robotic welding for Scorpio chassis
  • Correction fixture for trust correction in frame assembly (quality improvement)
  • Design Engineering & Process Design , CAD, CAE - Static, Modal, Nonlinear, Dynamic, Durability & Crash analysis

Infrastructure

All our plants are equipped with modern lab facilities.
KLT has its exclusive design center & dedicated team of well qualified engineers situated at the IT hub of India, Pune. This center caters to all KLT plants across India & Thailand.

Pune Design Center Pune Design Center Pune Design Center
Design center has following packages:
Unigraphics (UG)
Pro-Engineering (ProE)
Catia
Form Suite

KLT also possesses very high quality CMMs to check 3 dimensional parameters of chassis & vehicles, a step towards our philosophy of precision engineering.